Quantifying the Impact of Aircraft Cannibalization – YR1 UA03-AFRL1

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Quantifying the Impact of Aircraft Cannibalization – YR1 UA03-AFRL1

This project redevelops a mathematical modeling methodology to accurately adresses process issues, identifies policies for making cost-effective decisions and analyses policy impact on management of supply chain

Sponsor:

Air Force Research Laboratory

Research Team:

C. Richard Cassady, Justin R. Chimka, Jason Honeycutt, Mauricio Carrasco , Stephen Ormon, Scott J. Mason, , Chase E. Rainwater

Universities Involved:

University of Arkansas

Start Date:

11/14/02

End Date:

12/31/03

Summary:

The objective of this project is to develop a mathematical modeling methodology for assessing the impact of cannibalization on fleet performance, to identify policies for making cost-effective, dynamic cannibalization decisions, and to study the impact of these policies on management of the spare parts supply chain
Fleet aircraft maintenance involves a variety of activities that are intended to maximize the readiness of the fleet without violating budgetary constraints. One such activity is cannibalization. While cannibalization provides a short-term fix that makes one aircraft available, its long-term impacts can be significant. Because of the military’s focus on fleet readiness and the expense of maintaining large component inventories, all military services rely extensively on cannibalization and consider it to be a normal part of fleet maintenance. A recent five-year study identified approximately 850,000 documented US Air Force and Navy cannibalizations which consumed 5.3 million maintenance hours (equivalent to 500 full-time aircraft maintenance personnel). Other downsides of cannibalization include reduced morale of maintenance personnel, extended downtime periods for the cannibalized “hangar queens”, and induced mechanical problems (“Cannibalization”, Air Force Magazine, March 2002). The objectives of this project are to develop a mathematical modeling methodology for assessing the impact of cannibalization on fleet performance, identify policies for making cost-effective, dynamic cannibalization decisions, and study the impact of these policies on management of the spare parts supply chain.